Project Quality Engineer
Job Summary
As a Lead Project Quality Engineer, you will manage quality activities for GSI NAM projects from inquiry to order, through to closeout and warranty. This role focuses on developing quality plans, overseeing inspections and testing, and ensuring compliance with customer requirements and industry standards. You will collaborate with cross-functional teams and suppliers to mitigate risks and drive continuous improvement throughout the project lifecycle.
Responsibilities
- Lead project quality activities across ITO and OTR phases
- Develop and maintain Project Quality Plans and ITPs
- Oversee FAT, inspections, and site quality compliance
- Manage non-conformances, CAPA, and root cause analysis
- Conduct project, process, and supplier audits
Required Skills
- 5-10+ years of experience in quality management for EPC or infrastructure projects
- Proficiency in IEEE, ANSI, NEC, NEMA, and ISO 9001 standards
- Experience with 8D, DMAIC, 5 Why, Pareto, and CAPA methodologies
- Ability to read/interpret engineering drawings and technical documentation
- Technical familiarity with high-voltage equipment and substations
Job Details
### Key Responsibilities
- Lead project quality activities across ITO and OTR phases, ensuring compliance with project requirements, customer specifications, company standards, and applicable regulations.
- Develop, implement, and maintain Project Quality Plans and Inspection & Test Plans (ITPs) for project execution, supplier manufacturing, and site construction activities.
- Partner with Project Managers and cross-functional teams to coordinate quality activities across customers, suppliers, subcontractors, engineering, procurement, and site teams.
- Support and oversee FATs, inspections, customer visits, supplier surveillance, and project site visits to ensure quality requirements are met throughout execution.
- Track project quality KPIs, manage deviations, non-conformances, customer complaints, and corrective actions, and drive issues through full resolution.
- Perform and facilitate root cause analysis and continuous improvement using tools such as 8D, DMAIC, 5 Why, Fishbone, Pareto, and CAPA methodologies.
- Participate in project, engineering, procurement, and risk review meetings to identify quality risks and support mitigation planning.
- Plan, conduct, and support project, process, supplier, and site audits, including validation of supplier quality plans and follow-up of audit findings.
- Develop and deliver quality training, tools, and guidance, and serve as a subject matter expert for assigned quality processes and equipment.
### Required Qualifications
- Bachelor's degree in Electrical Engineering preferred, or Mechanical Engineering, Civil Engineering, or a related engineering discipline.
- 5-10+ years of experience in project quality, quality engineering, or quality management within high-voltage substations, transmission & distribution, EPC, or large infrastructure projects.
- Experience developing and executing Project Quality Plans, Inspection & Test Plans, FAT/SAT activities, supplier quality oversight, and field construction quality programs.
- Strong working knowledge of applicable standards and requirements, including IEEE, ANSI, NEC, NEMA, and ISO 9001.
- Experience managing non-conformances, CAPA, root cause analysis, audits, customer complaints, and continuous improvement activities.
- Ability to read and interpret engineering drawings, blueprints, schematics, one-line diagrams, specifications, and technical documentation.
- Technical familiarity with equipment such as transformers, switchgear, control panels, prefabricated/control buildings, cabling, welding, and fabrication.
- Strong project management, communication, influence, and cross-functional coordination skills.
- Proficiency with Microsoft Office, Power BI, SAP, document control systems, or similar tools.
- Valid driver's license and ability to travel up to 75%.
### Physical Requirements
- Ability to work in all weather conditions, including hot and cold environments.
- Ability to stand, walk, lift, climb ladders, bend, kneel, stoop, and reach as needed on project sites.
- Ability to wear required Personal Protective Equipment (PPE), including fire-retardant clothing when required.
- Comfortable working around large and energized equipment.